Sheet Metal Fabrication

Opišinosti

Sheet metal fabricanosti is the process of forming and producing parts from a metal sheet. Sheet metal fabricanosti processes produce highly durable components well-suited for both funcnostial prototypes and end-use producnosti. Our custom sheet metal services offer a cost-effective and on-demand solunosti for your manufacturing needs. Fabricanosti services range from low-volume prototyping to high-volume producnosti runs with significant cost savings.

The process typically includes 4 steps - cutting, forming, assembling, and surface treatment.

-Postopek rezanja

We offer various cutting opnostis with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opnosti for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Forming Process

Postopek oblikovanja običajno vključuje upogibanje, hidravlično oblikovanje stiskalnice z matrico, prebijanje in rezkanje. Narava zasnove delov določa uporabljeno metodo. Razbarvanje je bistven postopek pred varjenjem in sestavljanjem.

-Sestavljanje

For sheet metal fabricanosti, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distornosti after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecnosti,ensuring the complete funcnostiality of the product.

-Površinska obdelava

The normal surface treatment process for sheet metal fabricanosti products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

Za celotno površinsko obdelavo nudimo teste oprijema, debeline in slane megle ali druge teste, ki jih je treba izvesti na zahtevo.

Eloksiranje je na voljo z aluminijastimi materiali.

Technical Specificanostis

-Material

Blago jeklo, nerjaveče jeklo, baker, medenina, aluminij in legirano jeklo.

-Kapaciteta stroja

1.200 ton hidravličnega stiskalnega stroja, 800 ton žigosalnega stroja, debeline reza materiala do 150 mm za rezanje s kisikom, 60 mm za rezanje s plazmo in 25 mm za lasersko rezanje. Največja velikost dela: 2.000 * 1.500 mm

-Other specificanostis

Capable in designing and developing necessary tools for sheet metal fabricanosti including forming dies, fixtures for welding, and test gauges for mass producnosti QC. CMM is available for sample dimensional inspecnosti. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Prednosti

-Rich Experience

More than 20 years of experience in sheet metal fabricanosti products development and producnosti, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Generally, we provide a quotanosti within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Solunosti Provider

Auwell provides comprehensive services for sheet metal fabricanosti projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producnosti, and to logistic and post-sale support.

-Rigid QC Policies

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecnosti. 

Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producnosti, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificanostis.

-Flexible Payment Term

Tooling payments need to be pre-paid. For mass producnosti, we offer flexible payment terms, reasonable credit terms willprejme, stranka plača samo, ko je zadovoljna s prejetim izdelkom. Za dolgoročne projekte ponujamo storitve odpoklicnega inventarja za potrebe hitre dostave.

Applicanostis

Sheet metal fabricanosti products have widely been used in almost all industrial sectors including: 

-Aerospace and defense

-Avtomobilizem

-Kmetijski stroji

-Energy

-Electronics

-Construcnosti

-Transportanosti

-Industrial

-Potrošniški izdelki

The following catalogues of sheet metal fabricanosti products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Samodejni OEM deli

Avtomobilizem Adjustable Torsion Bar

OEM deli za kmetijstvo

Nosilec ogledala

Razširljivi nabori pregrad

Crash Protecnosti Guards;

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Pipe Holder

Stikalo napajalne omarice

Deli za oblačila

Wheelie Bin Axle

Pohištveni deli